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PostHeaderIcon [OxidizeConf2024] Deterministic Fleet Management for Autonomous Mobile Robots Using Rust

Orchestrating Complex Systems with Rust

In the realm of industrial automation, managing fleets of autonomous mobile robots (AMRs) demands precision and reliability. At OxidizeConf2024, Andy Brinkmeyer from Arculus shared his experience developing a deterministic fleet management system using Rust, orchestrating over 100 robots in warehouse and manufacturing environments. Andy’s presentation highlighted how Rust’s performance, safety, and expressive type system enabled Arculus to tackle order coordination, route planning, and traffic management with a robust, maintainable codebase.

Arculus’s fleet management system handles the intricate task of transporting goods in confined spaces like distribution centers. Andy explained how Rust’s ecosystem facilitated a re-simulation framework, allowing developers to replay recorded logs to debug and validate system behavior. By combining synchronous deterministic components with an async I/O runtime, Arculus created a mockable system design that ensures consistent outcomes, critical for mission-critical applications where predictability is non-negotiable.

Leveraging Rust’s Concurrency Primitives

Rust’s concurrency model played a pivotal role in Arculus’s system. Andy detailed the use of synchronous components for core logic, processing fixed-size input messages to advance the system state. This deterministic approach eliminates the need for async within the main event loop, simplifying the architecture. However, async I/O was employed for external communication, using Rust’s tokio runtime to handle network interactions efficiently. This hybrid design balances performance with flexibility, enabling re-simulation without altering core logic.

When questioned about intra-task async operations, Andy noted that Arculus found no need for such complexity, as the deterministic state machine sufficed for their use case. The system’s ability to mock I/O components during re-simulation allows developers to isolate issues, though Andy acknowledged challenges in replaying new messages due to state dependencies. This approach underscores Rust’s ability to support complex industrial systems with clear, maintainable code.

Enhancing Maintainability with Procedural Macros

Procedural macros were a cornerstone of Arculus’s development process, enhancing code readability and maintainability. Andy described how macros derived state representations for complex types, reducing boilerplate and ensuring consistency across the fleet manager’s modules. This approach streamlined debugging and integration testing, with a Rust-based test framework enabling developers to recreate issues efficiently. By stepping into problematic states with a debugger, Arculus could pinpoint errors without simulating the entire system.

The talk also addressed limitations, such as the inability to fully replay new messages due to circular dependencies with robot communications. Andy suggested that future work could explore vehicle simulation to address this, though current methods—leveraging integration tests and deterministic logs—prove effective. Rust’s ecosystem, including tools like cargo, empowered Arculus to build a scalable, reliable system, setting a benchmark for industrial automation.

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